fixed app to use new thorlabs driver
This commit is contained in:
+139
-93
@@ -21,7 +21,7 @@ from hardware.helios_laser import HeliosLaser, PulseMode
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from hardware.uc480_camera import UC480Camera, CameraStreamThread
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# Import stage controller and motion worker
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from hardware.bbd202 import MotionController
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from hardware.pybbd202 import ThorlabsServoDriver, AXIS_X, AXIS_Y, TriggerBitsServo
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from scanengine.motion_worker import MotionWorker
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# Import scan planning tool
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@@ -54,33 +54,7 @@ class ScanWorker(QtCore.QObject):
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@QtCore.pyqtSlot()
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def run_scan(self):
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"""
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Execute the full scanning process.
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TODO: Implement your own motion control logic here.
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Available data:
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self.scan_params - dict containing:
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'scan_boxes' - list of scan box dicts with:
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'angle_degrees' - rotation angle
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'start' - (x_start, y_start) in mm
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'end' - (x_end, y_end) in mm
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'row_spacing' - spacing between rows in mm
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self.motion_worker.controller - MotionController instance (if connected)
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self.should_stop - set to True when user requests abort
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Signals to emit:
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self.scan_started.emit() - at start
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self.angle_started.emit(angle_idx, total_angles) - when starting each angle
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self.line_started.emit(line_idx, total_lines, y_pos) - when starting each line
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self.current_progress.emit(percent) - progress for current angle
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self.overall_progress.emit(percent) - overall progress
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self.status_message.emit(message) - status updates
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self.scan_completed.emit() - on successful completion
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self.scan_failed.emit(error_msg) - on failure
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"""
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"""Execute the full scanning process."""
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# Pause motion worker polling during scan to avoid conflicts
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if self.motion_worker:
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self.motion_worker.scanning_active = True
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@@ -88,40 +62,114 @@ class ScanWorker(QtCore.QObject):
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try:
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self.scan_started.emit()
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# Extract parameters
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scan_boxes = self.scan_params.get('scan_boxes', [])
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num_angles = len(scan_boxes)
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row_spacing = self.scan_params.get('row_spacing', 0.1)
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scan_velocity = self.scan_params.get('scan_velocity_mm_s', 200.0)
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scan_accel = self.scan_params.get('scan_acceleration_mm_s2', 500.0)
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print(f"Scan worker: Starting scan with {num_angles} angles")
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print(f"Row spacing: {row_spacing} mm")
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print(f"Row spacing: {row_spacing} mm, velocity: {scan_velocity} mm/s")
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controller = self.motion_worker.controller if self.motion_worker else None
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if not controller:
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self.scan_failed.emit("No motion controller connected")
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return
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# TODO: Implement your motion control logic here
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#
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# For each angle in scan_boxes:
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# - Move to start position (x_start, y_start)
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# - For each row from y_start to y_end with row_spacing:
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# - Move X from x_start to x_end (flying scan)
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# - Move to next row (X back to x_start, Y to next row)
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#
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# The MotionController provides these methods:
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# controller.move_to_fast(x=mm, y=mm) - send move commands
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# controller.get_position(dest, timeout) - get current position
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# controller.poll_until_idle(tolerance, timeout) - poll until settled
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# controller.set_velocity_params(dest, min_vel, accel, max_vel)
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# controller.start_update_messages() - enable status updates
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# etc.
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# Store original velocity params for restoration
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orig_x_velocity = controller.max_velocities[0]
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orig_x_accel = controller.max_accels[0]
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orig_y_velocity = controller.max_velocities[1]
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orig_y_accel = controller.max_accels[1]
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self.scan_failed.emit("Motion control not implemented - please implement run_scan()")
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# Configure stage for high-speed scanning
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controller.set_velocity_params(AXIS_X, max_velocity=scan_velocity, acceleration=scan_accel)
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controller.set_velocity_params(AXIS_Y, max_velocity=scan_velocity, acceleration=scan_accel)
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# Set X-axis trigger output HIGH during motion (for oscilloscope sync)
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controller.set_trigger(AXIS_X, TriggerBitsServo.TRIGOUT_INMOTION)
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self.status_message.emit("Scan configured, starting raster...")
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# Main scan loop
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for angle_idx, scan_box in enumerate(scan_boxes):
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if self.should_stop:
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self.scan_failed.emit("Scan aborted by user")
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return
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self.angle_started.emit(angle_idx, num_angles)
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angle_deg = scan_box.get('angle_degrees', 0)
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self.status_message.emit(f"Angle {angle_idx + 1}/{num_angles} ({angle_deg:.1f} deg)")
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# Extract scan area boundaries
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x_start, y_start = scan_box['start']
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x_end, y_end = scan_box['end']
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# Calculate scan lines
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y_range = y_end - y_start
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num_lines = max(1, int(y_range / row_spacing) + 1)
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# Move to start position only for first angle
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if angle_idx == 0:
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self.status_message.emit("Moving to scan start position...")
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controller.move_axis_absolute(AXIS_X, x_start, timeout=30.0)
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controller.move_axis_absolute(AXIS_Y, y_start, timeout=30.0)
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# Scan each line (snake/boustrophedon pattern)
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for line_idx in range(num_lines):
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if self.should_stop:
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self.scan_failed.emit("Scan aborted by user")
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return
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y_current = y_start + line_idx * row_spacing
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if y_current > y_end:
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y_current = y_end
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# Alternate scan direction for snake pattern
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if line_idx % 2 == 0:
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scan_start_x, scan_end_x = x_start, x_end
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else:
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scan_start_x, scan_end_x = x_end, x_start
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self.line_started.emit(line_idx, num_lines, y_current)
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# Position to line start (diagonal move - X and Y simultaneously)
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# Y move issued first (non-blocking from stage perspective),
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# then X move; both complete before scan line begins
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controller.move_axis_absolute(AXIS_Y, y_current, timeout=20.0)
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controller.move_axis_absolute(AXIS_X, scan_start_x, timeout=20.0)
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# Perform scan line (trigger is HIGH during this move)
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scan_distance = abs(scan_end_x - scan_start_x)
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scan_timeout = max(10.0, scan_distance / scan_velocity * 3)
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controller.move_axis_absolute(AXIS_X, scan_end_x, timeout=scan_timeout)
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# Update progress
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line_progress = int(100 * (line_idx + 1) / num_lines)
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self.current_progress.emit(line_progress)
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overall = int(100 * (angle_idx + (line_idx + 1) / num_lines) / num_angles)
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self.overall_progress.emit(overall)
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# Cleanup: disable triggers and restore original velocity
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controller.set_trigger(AXIS_X, 0)
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controller.set_velocity_params(AXIS_X, max_velocity=orig_x_velocity, acceleration=orig_x_accel)
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controller.set_velocity_params(AXIS_Y, max_velocity=orig_y_velocity, acceleration=orig_y_accel)
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self.status_message.emit("Scan complete")
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self.scan_completed.emit()
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except Exception as e:
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print(f"ERROR in scan worker: {e}")
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import traceback
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traceback.print_exc()
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# Best-effort cleanup on error
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try:
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if self.motion_worker and self.motion_worker.controller:
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self.motion_worker.controller.set_trigger(AXIS_X, 0)
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except Exception:
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pass
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self.scan_failed.emit(str(e))
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finally:
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# Re-enable motion worker polling
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@@ -2395,8 +2443,8 @@ class ScanVisualizationDialog(QtWidgets.QDialog):
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self.current_scan_label.setText("Checking home status...")
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# Get home status for both axes
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x_homed = controller.is_homed_x
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y_homed = controller.is_homed_y
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x_homed = controller.am_homed[0]
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y_homed = controller.am_homed[1]
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print(f"Home status - X: {x_homed}, Y: {y_homed}")
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@@ -2430,26 +2478,25 @@ class ScanVisualizationDialog(QtWidgets.QDialog):
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QtWidgets.QApplication.processEvents()
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try:
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success = controller.home_axis(controller.DEST_X_AXIS, timeout=60.0)
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if success:
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print("X-axis homed successfully")
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self.current_scan_progress.setValue(50)
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controller.home_axis(AXIS_X, timeout=60.0)
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print("X-axis homed successfully")
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self.current_scan_progress.setValue(50)
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# Small delay to let system stabilize
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import time
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time.sleep(0.5)
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else:
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print("ERROR: X-axis homing timeout")
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QtWidgets.QMessageBox.critical(
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self,
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"Homing Error",
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"X-axis homing timed out after 60 seconds.\n\n"
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"Please check:\n"
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"• Stage can move freely\n"
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"• No obstructions\n"
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"• Stage is connected properly"
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)
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return False
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# Small delay to let system stabilize
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import time
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time.sleep(0.5)
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except TimeoutError:
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print("ERROR: X-axis homing timeout")
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QtWidgets.QMessageBox.critical(
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self,
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"Homing Error",
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"X-axis homing timed out after 60 seconds.\n\n"
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"Please check:\n"
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"• Stage can move freely\n"
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"• No obstructions\n"
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"• Stage is connected properly"
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)
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return False
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except Exception as e:
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print(f"ERROR: Failed to home X-axis: {e}")
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QtWidgets.QMessageBox.critical(
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@@ -2467,26 +2514,25 @@ class ScanVisualizationDialog(QtWidgets.QDialog):
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QtWidgets.QApplication.processEvents()
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try:
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success = controller.home_axis(controller.DEST_Y_AXIS, timeout=60.0)
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if success:
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print("Y-axis homed successfully")
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self.current_scan_progress.setValue(90)
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controller.home_axis(AXIS_Y, timeout=60.0)
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print("Y-axis homed successfully")
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self.current_scan_progress.setValue(90)
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# Small delay to let system stabilize
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import time
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time.sleep(0.5)
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else:
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print("ERROR: Y-axis homing timeout")
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QtWidgets.QMessageBox.critical(
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self,
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"Homing Error",
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"Y-axis homing timed out after 60 seconds.\n\n"
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"Please check:\n"
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"• Stage can move freely\n"
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"• No obstructions\n"
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"• Stage is connected properly"
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)
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return False
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# Small delay to let system stabilize
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import time
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time.sleep(0.5)
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except TimeoutError:
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print("ERROR: Y-axis homing timeout")
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QtWidgets.QMessageBox.critical(
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self,
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"Homing Error",
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"Y-axis homing timed out after 60 seconds.\n\n"
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"Please check:\n"
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"• Stage can move freely\n"
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"• No obstructions\n"
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"• Stage is connected properly"
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)
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return False
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except Exception as e:
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print(f"ERROR: Failed to home Y-axis: {e}")
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QtWidgets.QMessageBox.critical(
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@@ -2689,16 +2735,16 @@ class OptionsDialog(QtWidgets.QDialog):
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def populate_trigger_modes(self):
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"""Populate the trigger mode combo boxes with available options"""
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from hardware.bbd202 import TriggerMode
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from hardware.pybbd202 import TriggerBitsServo
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trigger_options = [
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("Disabled", TriggerMode.DISABLED),
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("In/Out Relative Move", TriggerMode.IN_OUT_RELATIVE_MOVE),
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("In/Out Absolute Move", TriggerMode.IN_OUT_ABSOLUTE_MOVE),
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("In/Out Home", TriggerMode.IN_OUT_HOME),
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("In/Out Stop", TriggerMode.IN_OUT_STOP),
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("Out Only (HIGH during motion)", TriggerMode.OUT_ONLY),
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("Out Position", TriggerMode.OUT_POSITION),
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("Disabled", 0),
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("Trigger In: Relative Move", TriggerBitsServo.TRIGIN_RELMOVE),
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("Trigger In: Absolute Move", TriggerBitsServo.TRIGIN_ABSMOVE),
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("Trigger In: Home", TriggerBitsServo.TRIGIN_HOMEMOVE),
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("Trigger Out: In Motion", TriggerBitsServo.TRIGOUT_INMOTION),
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("Trigger Out: Motion Complete", TriggerBitsServo.TRIGOUT_MOTIONCOMPLETE),
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("Trigger Out: Max Velocity", TriggerBitsServo.TRIGOUT_MAXVELOCITY),
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]
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for label, mode in trigger_options:
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